Compensated stacking – Package quality with high performance
KL545/-S + KL/565-S
Based on Siemens’ latest developments in control and automation technology, Gämmerler has expanded its range of compensating stackers with the models KL/545-S and KL/565-S.
The Siemens control system S7-1500 and the latest components of drive technology are further enhancing the machine, operating with the proven Gämmerler LiftPack-technology. Additionally a TP-1200 PRO operating panel with new visualization and control logic serves as HMI-Interface, significantly increasing operator settings and information.
Advantages KL545/-S + KL/565-S
- Minimum air consumption
- Easy operation
- Gentle copy and bundle handling
- Short cycle times
- High bundle quality for palletizing
| Leistung | KL 545 S | KL 565 S |
|---|---|---|
| Cycle time | ≥ 1,5 sec. (depending on copy) | ≥ 1,7 sec. (depending on copy) |
| ≥ 1,2 sec. with Servo pusher (depending on copy) | ≥ 1,3 sec. with Servo pusher (depending on copy) | |
| Pagination | 4 – 96 Heatset / Gravure | 4 – 128 Tabloid |
| Formats | A 105 – 330 mm (with rear-eject 105 – 310 mm) | A 145 – 330 mm (with rear-eject 145 – 330 mm) |
| B 140 – 500 mm | B 140 – 500 mm | |
| D max. 560 mm | D max. 560 mm | |
| Layer height | max. 200 mm | max. 300 mm |
| Bundle height | max. 300 mm | max. 400 mm |
KL 540
Liftpack Compensating Stacker
Ultimate Stack Quality at Highest Press Speed: the compensating stacker KL 540 is equipped with the proven Gämmerler LiftPack technology. The KL 540 is suitable for bundle heights up to 300 mm. Numerous options allow to meet the individual customer requirements.
Advantages KL 540
- Minimum air consumption
- Easy operation
- Gentle copy and bundle handling
- Short cycle times
- High bundle quality for palletizing
| Performance | |
|---|---|
| Cycle time | ≥ 1,5 sec. (depending on the copy ) |
| ≥ 1,2 sec. with Servo pusher (depending on the copy ) | |
| Pagination | 4 – 96 Heatset / Gravure |
| Formats | A 105 – 330 mm (with rear-eject 105 – 310 mm) |
| B 140 – 500 mm | |
| D max. 560 mm | |
| Layer height | max. 200 mm |
| Bundle height | max. 300 mm |
KL 560
LiftPack-Compensating Stacker
Inline-Finishing in Newspaper-, Illustration- and Gravure-Printing: equipped with the proven LiftPack technology the KL 560 offers highest bundle quality for copies up to 128 pages tabloid in the field of newspaper-, offset- and gravure-printing. Numerous options allow to meet the individual customer requirements.
Advatages KL 560
- Highest bundle quality for palletizing
- Maximum production reliability
- Easy operation
- Low maintenance- and operating costs
- Very low cycle times for optional
- Servo-pusher
| Performance | |
|---|---|
| Cycle time | ≥ 1,7 sec. (depending on copy) |
| ≥ 1,3 sec. with Servo pusher (depending on copy) | |
| Pagination | 4 – 128 Tabloid |
| Formats | A 145 – 330 mm (with rear-eject 145 – 230 mm) |
| B 140 – 500 mm | |
| D max. 560 mm | |
| Layer height | max. 300 mm |
| Bundle height | max. 400 mm |
VM 500
Electrostatic Blocking Module
The blocking module VM 500 is used for stabilization and temporary fixing of unstrapped bundles. Normally the module is integrated into automatic palletizing systems, however, it can be used as well if highest bundle quality is required while manually palletizing.
The desired quality is achieved on the one hand by a repeated compaction (with up to 5.000 N) and on the other hand by electrostatically charging the bundle with up to 60 kV. The blocking module VM 500 is directly connected to the Gämmerler compensating stacker KL 540 (300 mm bundle height) or to the KL 560 (400 mm bundle height). This allows a compact footprint and also short bundle transport distance, therefore achieving gentle bundle conveying and short cycle times.
Advatages VM 500
- Easy to operate
- Gentle bundle handling
- High bundle quality for palletizing
| Performance | |
|---|---|
| Cycle time | ≥ 4 Sek. (depending on copy) |
| Formats | A 105 – 330 mm |
| B 140 – 500 mm | |
| Bundle height | min. 55 mm |
| max. (300) 400 mm |
BL 416
Vielfältiger Anwendungsbereich und hohe Paketqualität
Der Buchbinderei Kreuzleger BL 416 bietet eine hohe Einsatzflexibilität für die Paketbildung nach Dreischneidern o. Ä. Der Anwendungsbereich umfasst das Stapeln von Buchvorprodukten, wie z.B. Buchblöcke, Bücher, klebegebundene Broschüren, Kataloge und Zeitschriften. Das Funktionsprinzip des Kreuzlegers, der standardmäßig mit einem Servo-Ausstoßer ausgerüstet ist, basiert auf der bewährten 2-Stufen-Stapeltechnik mit sich horizontal öffnenden Sektionen. Einfache Bedienung bei hoher Flexibilität, ein breites Formatspektrum, schnelle Umrüstung und eine optimale, palettierfähige Paketqualität zeichnen diesen Kreuzleger aus dem Hause Gämmerler aus.
Vorteile des BL 416
- hohe Einsatzflexibilität
- bewährte 2-Stufen-Stapeltechnik
- Einfache Bedienung
| Leistung | |
|---|---|
| Produktionsleistung | max. 18000 Expl./h (abhängig vom Produkt und wenn t=T, Lagenaufbau, installierten Optionen) |
| Ausschubleistung | max. 50 Stapel/min (bei einseitigem Ausstoßen) |
| max. 55 Stapel/min (bei beidseitigem alternierendem Ausstoßen) | |
| Produktdicken | t = min. 1 mm, T = max. 70 mm |
| Formate | A 100 – 320 mm |
| B 125 – 480 mm | |
| Lagenhöhe | max. 160 mm (Vorstapeleinheit) |
| Stapelhöhe | max. 330 mm (abhängig vom Lagenaufbau) |
BL 408
Bindery Compensating Stacker
The BL 408 offers high flexibility for bundle production after saddle-stitchers, perfect binders, inserters- and folding machines. It gives the printer or bookbinder the possibility to stack soft cover books, as well as a range of commercial products, direct mailings and saddle-stitched products with ring loops.
Advantages BL 408
- Easy and fast change-over
- Easy operation
- Gentle copy and bundle handling
- High flexibility
- High bundle quality for palletizing
| Performance | |
|---|---|
| Throughput | max. 20.000 Ex./h only applying for single copies, depending on product, according to equipment variation) |
| Copy thicknesses | single copy min. 0,2 (4 pages) mm, max. 12 mm |
| two-ups min. 0,2 (4 pages) mm, max. 12 mm | |
| Formate | single copy A 64 – 330 mm, B 120 – 480 mm, D max. 560 mm |
| two-up A 64 – 330 mm, B 72 – 240 mm, D max. 560 mm | |
| Layer height | max. 80 mm (pre-collecting chamber) |
| Bundle height | max. 250 mm (according to equipment variation) |
